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HFD-10

Medium Freeze Dryer


Medium Freeze Dryer for High-Capacity & Versatile Processing
Model Havion HFD-12 | Tecumseh Compressor | Semi-Industrial Construction


▲ Balanced Design, Enhanced Performance

✓ Optimized Capacity

  • 15KG/batch (material-dependent) | Freeze-drying area: 1.02m²
  • Multi-layer trays (5x heavy-duty stainless steel) | Tray size: 695×290×30mm
    ✓ Lab-Grade Precision
  • Ultra-low -60°C condenser | Vacuum pressure ≤5Pa
  • Broad temp range: -35°C to 80°C for complex materials
    ✓ Energy-Smart Operation
  • 2700W adaptive heating | 220V 50Hz±10% voltage

★ Ideal Applications

▸ Family & Community Use: Bulk meal prep (vegetables, meats, stews)
▸ Artisan Production: Commercial-grade snacks, herbal extracts, pet food
▸ Emergency Preparedness: Long-term storage for institutions/schools
▸ Small Farms: Preserve seasonal harvests (fruits, mushrooms, herbs)

Category:

Description

Medium Freeze Dryer: Balanced Power for Homes & Small Businesses
Preserve bulk ingredients with industrial precision in a space-conscious design.


⚙️ Technical Specifications

ParameterDetail
ModelHFD-10
Compressor BrandTecumseh
Batch Capacity20KG (varies by material)
Freeze-Drying Area1.026m²
Temperature Range-60°C (condenser) / -35°C to 80°C
Vacuum Level≤5Pa
Power2700W (adaptive operation)
Voltage220V 50Hz±10%
Tray Size695×290×30mm (5 trays included)
Machine Dimensions1051×690×1090mm
Net/Gross Weight185KG / 270KG

Key Features

✅ Space-Optimized Capacity

  • Dimensions: 105 cm (W) × 69 cm (D) × 109 cm (H)
  • Weight: 185 kg (wheeled base for mobility)
  • Tray Space: 10.26m² (5× heavy-duty stainless steel trays, 69.5×29cm each)

✅ High-Efficiency Performance

  • Batch Capacity: 18–22 kg fresh food (up to 5,500 kg/year with 5 batches/week)
  • Vacuum System: Industrial-grade German pump (0.5Pa accuracy)
  • Temperature Range: -60°C to 80°C

✅ Smart & Scalable

  • Energy Adaptive: 2700W with load-sensing technology
  • Precision Controls: Multi-stage drying algorithms (±0.8% moisture variance)

Why Choose Havion HFD-10 Medium Freeze Dryer?

  1. Semi-Commercial Throughput
    Process bulk harvests or commercial batches 3x faster than home models.
  2. Quiet & Robust
    <65 dB operation with vibration-dampened compressor.
  3. Future-Ready Design
    Stackable trays + modular expansion ports for sensor upgrades.

Ideal Applications

▸ Family farms preserving seasonal produce (fruits/vegetables)
▸ Cafes & bakeries creating signature ingredients (freeze-dried coffee/powders)
▸ Emergency response teams building institutional reserves
▸ Homesteaders producing pet food/animal feed at scale


Order & Support

🛒 3-Step Purchase

  1. Add to cart → 2. Select freight → 3. Secure payment (credit card/PayPal/PO)
    🚚 Delivery
    Ships globally to commercial addresses.
    🔧 Warranty
    3-year limited coverage + priority technical support.

Technical Highlights

ComponentSpecification
Chamber Material304 stainless steel + reinforced frame
Annual Capacity5,500 kg (20kg × 275 batches)
Data ConnectivityUSB/Wi-Fi moisture logs
CertificationsCE, FDA-compliant food contact

Perfect For:

  • Small-scale food producers
  • Disaster preparedness organizations
  • Agri-businesses reducing post-harvest waste

Bridge home needs and commercial demand — precision scaling made simple.


Maintenance & Upkeep

  • Self-Clean Mode: Steam sterilization cycle included

From farm surplus to premium products — unlock value with industrial-grade preservation.

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Certifications2
Certifications1

Freeze-Drying Process (Lyophilization Workflow)

1. Pre-Treatment

  • Peeling, cutting, or pulping (product-dependent).

  • Rapid freezing in a deep-freeze chamber.

2. Sublimation Drying

  • Ice sublimation under vacuum; vapor condensed via refrigeration, with heating for continuous drying.

  • Final moisture: ≤3% (optimal ≤1%).

3. Packaging

  • Sealed in dry rooms with moisture-proof materials.


Key Parameters

MetricDescription
Standard Loading10 kg/m² or 10 L/m² (reduce for porous products like herbs).
Yield FormulaDry weight ≈ Solid content+Solid content × (1±3%).
Shelf LifeLower moisture = Longer preservation.
Cost DriversRaw material + Energy + Yield rate.

Critical Time Factors

  • Equipment: Refrigeration/heating efficiency.

  • Loading Density: Higher load → Longer time.

  • Material Properties:

    • High initial moisture → Longer time.

    • Strong water retention → Longer time.

  • Process Settings:

    • Higher heat → Faster drying.

    • Larger particle size → Longer time.

  • Other: Vacuum stability, condenser performance.

Summary: “Controlled Dehydration” / “Moisture Removal”

Freeze-Drying Energy Consumption  Overview

Capacity Range
Single unit: 50 kg – 5 tons/day
Multi-unit parallel: 10 – 100 tons/day
Core Features: High-efficiency radiative heat transfer, premium configuration, suitable for food, biotechnology, pharmaceuticals, pet food, and more.


Freeze-Drying Process Workflow

  1. Pre-Treatment Stage

    • Peeling, cutting, or pulping (product-dependent)

    • Pre-treated products must be frozen in a rapid-freezing chamber.

  2. Sublimation Drying Stage

    • Ice sublimation under vacuum, using refrigeration to condense vapor and heating to drive continuous sublimation.

    • Final moisture content: ≤3% (optimal ≤1%).

  3. Packaging Stage

    • Sealed in dry rooms with moisture-proof packaging materials.


Input/Output Parameters

Key MetricsDescription
Standard Loading10 kg/m² or 10 L/m² (reduce for hollow/sponge-like products, e.g., herbs).
Yield FormulaDry weight ≈ Solid content+Solid content × (1±3%)
Shelf LifeLower moisture = Longer preservation
Cost DriversRaw material cost + Energy consumption + Yield rate

Critical Factors Affecting Freeze-Drying Time

  1. Equipment Capability: Refrigeration/heating efficiency.

  2. Loading Density: Higher load → Longer time.

  3. Material Properties:

    • Higher initial moisture → Longer time.

    • Strong cellular water retention → Longer time.

  4. Process Parameters:

    • Higher heating temperature → Shorter time.

    • Larger pre-treated particle size → Longer time.

  5. Other Variables: Vacuum stability, condenser efficiency, etc.

    FD Series Freeze-Drying Parameters (FD-2400 Example)

ProductMoisture ContentSolid ContentShape RequirementSize RequirementLoading CapacityBatch TimePower Consumption (I)Power Usage (II)
Milk87%13%NoneNone10 kg/m²16 hours1.96 kWh/kg1.35 kWh/kg
Coconut95%5%NoneNone10 kg/m²16 hours1.96 kWh/kg1.35 kWh/kg
Passion Fruit73%27%NoneNone10 kg/m²16 hours1.96 kWh/kg1.35 kWh/kg
Rose85%15%NoneNone10 kg/m²16 hours1.96 kWh/kg1.35 kWh/kg
Meal71%29%NoneNone10 kg/m²14 hours1.71 kWh/kg1.18 kWh/kg
Noodles73%27%NoneNone10 kg/m²14 hours1.71 kWh/kg1.18 kWh/kg
Avocado73%27%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.52 kWh/kg
Sacha86%14%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.52 kWh/kg
Dragon Fruit87%13%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.52 kWh/kg
Jackfruit73%27%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.52 kWh/kg
Rambutan82%18%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.52 kWh/kg
Mangosteen81%19%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.52 kWh/kg
Mango83%17%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.52 kWh/kg
Pineapple86%14%Sliced<10 mm10 kg/m²20.5 hours2.51 kWh/kg1.73 kWh/kg
Kiwi84%16%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.52 kWh/kg
Watermelon92%8%Sliced<10 mm10 kg/m²20 hours2.44 kWh/kg1.68 kWh/kg
Banana75%25%Sliced<10 mm10 kg/m²16 hours1.96 kWh/kg1.35 kWh/kg
Papaya89%11%Sliced<10 mm10 kg/m²19.5 hours2.38 kWh/kg1.64 kWh/kg
Coconut m.68%32%Sliced<10 mm10 kg/m²20 hours2.51 kWh/kg1.68 kWh/kg
Durian65%35%Sliced<10 mm10 kg/m²16 hours1.96 kWh/kg1.35 kWh/kg
Strawberry91%9%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.73 kWh/kg
Blueberry87%13%None<10 mm10 kg/m²18 hours2.20 kWh/kg1.89 kWh/kg
Raspberry85%15%None<10 mm10 kg/m²18 hours2.20 kWh/kg1.77 kWh/kg
Apple84%16%Sliced<10 mm10 kg/m²20.5 hours2.51 kWh/kg1.73 kWh/kg
Lemon88%12%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.52 kWh/kg
Apricot86%14%Sliced<10 mm10 kg/m²19 hours2.32 kWh/kg1.60 kWh/kg
Marula86%14%None<10 mm10 kg/m²20.5 hours2.51 kWh/kg1.73 kWh/kg
Herbs78%22%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.52 kWh/kg
Tomato94%6%Sliced<10 mm10 kg/m²19 hours2.32 kWh/kg1.60 kWh/kg
Spinach91%9%Sliced<10 mm10 kg/m²16 hours1.96 kWh/kg1.35 kWh/kg
Sweet Corn76%24%NoneNone10 kg/m²17 hours2.08 kWh/kg1.43 kWh/kg
Carrot88%12%Sliced<10 mm10 kg/m²17 hours2.08 kWh/kg1.43 kWh/kg
Mushroom92%8%Sliced<10 mm10 kg/m²16 hours1.96 kWh/kg1.35 kWh/kg
Aloe Vera99%1%Sliced<10 mm10 kg/m²16 hours1.96 kWh/kg1.35 kWh/kg
Potato75%25%Sliced<10 mm10 kg/m²18 hours2.20 kWh/kg1.52 kWh/kg

Notes

  1. Loading Capacity: Standard 10 kg/m² applies to most products except lightweight porous materials (e.g., herbs, flowers).

Custom Solutions: For other models (e.g., FD-2400) or custom configurations, contact us for detailed specifications.

Energy Optimization Strategies

1. Equipment-Level Improvements

  • Radiative Heating: Reduces energy waste by 15–20% compared to conductive heating.

  • Variable-Speed Compressors: Adjust cooling power dynamically, saving 8–12% energy.

2. Process Adjustments

  • Pre-Treatment Optimization:

    • Slicing to <10 mm cuts drying time by 10–25% (e.g., carrots: 17h vs. 22h for whole).

    • Blanching porous materials (e.g., herbs) improves sublimation efficiency.

  • Load Management:

    • Avoid overloading beyond 10 kg/m² for dense products.

    • Reduce to 5–8 kg/m² for lightweight items (e.g., rose petals).

3. Operational Scheduling

    • Off-Peak Energy Utilization: Run high-load batches during low-tariff periods.

    • Batch Sequencing: Group products with similar moisture levels to minimize system recalibration.

       

Manufacturing & Shipping Specifications

1. Packaging Standards

  • Export Packaging:

    • Solid wood crates (ISPM 15 compliant)

    • Shock-absorbent cushioning materials

  • Containerization:

    • FCL (Full Container Load) options: 20’/40′ standard or high-cube

    • LCL (Less than Container Load) consolidation available

2. Shipping Terms (Incoterms® 2020):

TermRisk Transfer PointRecommended For
EXWBuyer’s collection at factoryExperienced importers
FOBOn board vessel at portMost common option
CFR*Destination portBudget-conscious buyers
CIFDestination port (with insurance)First-time importers
DAPCustomer’s premisesDoor-to-door service

*Note: “CNF” is non-standard – replaced with CFR (Cost and Freight)


Production & Delivery Schedule

FD Series Timeline

Inventory StatusManufacturing Lead TimeOcean Transit Time (Days)
In Stock10 working days10-25 (Asia) / 25-45 (Global)
Made-to-Order45-60 working days+5 days for complex configurations

Key Regions:

  • Short Haul: Southeast Asia, Middle East (10-25 days)

  • Long Haul:

    • Americas: 30-45 days

    • Europe: 25-35 days

    • Africa: 35-50 days (port dependent)


Value-Added Services

  1. Customs Clearance Package:

    • Pre-shipment commercial documents

    • HS code classification assistance

  2. Special Requirements:

    • -20°C reefer containers for sensitive materials

    • Hazardous material certification (if applicable)


Pro Tips for Buyers

  • For time-sensitive projects:

    • Choose EXW + air freight (3-5 business days)

    • Opt for DAP terms for hassle-free delivery

  • Cost-saving option:

    • CFR with buyer’s own insurance (saves 0.3-0.5%)

Installation

Our freeze dryers have been installed for clients in over 60 countries, including China, the USA, Canada, Australia, New Zealand, the UK, Germany, Italy, Spain, Greece, Finland, Denmark, Sweden, Norway, Iceland, the Netherlands, Poland, Austria, Slovenia, Romania, Russia, Estonia, Serbia, Latvia, Croatia, Lebanon, Saudi Arabia, Bahrain, Israel, Egypt, Turkey, India, Uzbekistan, Turkmenistan, Tajikistan, Mongolia, Thailand, Singapore, Malaysia, Indonesia, Vietnam, the Philippines, Myanmar, Tonga, Mexico, Ecuador, Nicaragua, Bolivia, Chile, Costa Rica, Colombia, South Africa, Kenya, Uganda, Angola, Malawi, Peru, Guatemala, Argentina, Paraguay, Tobago, and more.

No matter where you are located, we can supply you—even if you have no import/export experience.


Freeze Dryer Types & Installation Requirements

1. Home & Small Commercial Series (“All-in-One” Units)

  • Design: Integrated systems with pre-assembled components (refrigeration, vacuum, heating, and controls) in a single frame.

  • Installation: Fully wired and piped at the factory—no on-site assembly required.

  • Power Supply:

    • Mostly single-phase (limited to small/medium capacity due to power constraints).

    • Options: 220V, 50/60Hz (200-240V) or 115V, 60Hz (110-120V).

2. Industrial Series

  • Design: Tested at our factory with disconnected piping for shipping. Requires professional installation, especially for models with overhead monorails or floor-mounted dual rails.

  • Power SupplyThree-phase, adaptable to 200V–480V, 50/60Hz (customizable).


Support & Planning

  • China-Based Technical Team: Our support center has extensive experience installing medium/large systems.

  • Pre-Installation Planning: For optimal placement, provide your facility layout or request CAD drawings from us.

  • Global Compliance: We ensure equipment meets local electrical and safety standards.


Note: Industrial units may require additional site preparation (e.g., reinforced flooring, ventilation). Contact us for tailored guidance.

After-Sales Policy 

All Product Series: The standard warranty period is 24 months for the entire unit 

Transportation Compliance:
According to international shipping regulations, mechanical equipment must not contain batteries, hazardous chemicals, oils, refrigerants, or other liquids.

Warranty Coverage:
Havion is responsible for defects in materials or workmanship under normal use and proper maintenance during the warranty period. The user assumes liability for :

  1. Proper installation, wiring, and piping connections per specifications.

  2. Correct operation and maintenance as per the user manual:

    • Ensure the chamber is free of water before starting the freeze dryer.

    • For oil-lubricated vacuum pumps, verify adequate clean vacuum pump oil (uncontaminated by water/steam).

  3. Operation in a clean, well-ventilated area (1°C–35°C).

    • If water-cooled: Use clean water at 15°C–30°C.

  4. Use of high-altitude configurations when applicable.

  5. Damage during transport (EXW/FOB terms), storage, or installation.

  6. Complete drying of products before packaging.

  7. Use of airtight packaging to prevent moisture/air ingress.

  8. Enzyme deactivation prior to freeze-drying (for enzymatic products).

  9. Exclusion: Havion disclaims liability for end-product quality or packaging

  10. User responsibility for personal injury or financial losses regardless of cause.

Service Support:
Havion maintains a dedicated after-sales team with standardized protocols:

  1. Service hours and personnel allocation.

  2. Issue diagnosis and escalation.

  3. Request for evidence (photos/videos/descriptions).

  4. Response via WhatsApp, WeChat, or email.

  5. Solution proposal.

  6. Free replacement of defective parts under warranty.

How do freeze dryers work
Uncategorized

How do freeze dryers work

How Sublimation Preserves Food and Pharmaceuticals Freeze drying, also called lyophilization, strips away moisture while preserving structure, nutrients, and appearance.

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