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FD2400
Freeze Dryer Technical Specifications
Performance
Sublimation Capacity: 2400 kg
Shelf Area: 243.3 m²
Production Capacity
With >2400kg per batch capacity, the FD2400 delivers:
Weekly output: >16800kg (7 batches)
Annual capacity: 864+ tons
Perfect for ultra-large-scale industrial production lines
(Complete technical specifications available upon request)
Specification
| Performance | |
| Ice condenser capacity | >2400L |
| Usable tray area | 243.3m² |
| Tray loading volume | 8.5m³ |
| Typical eatch load of product | 2400kg wet product |
| Average dry product yield per cycle | 489.8 kg (based on 2400 kg wet product with 80% moisture content) |
| Drying cycle duration (varies by material) | 8-24H |
| Peak power requirement | 372.7KW |
| Estimated typical operational power consumption | 149.08KW |
| Power requirements | AC 380V/3 Phase (customizable) |
| Specification | |
| Number of product trays | 544per cycle (2 sets supplied,total 1088) |
| Tray dimensions | 710*630*35mm |
| Product tray material | Food-grade anodized aluminum |
| Tray transfer methods | Overhead rail transport system |
| Number of tray transport carts | 16units |
| Ice condenser temperature | -45°C |
| Refrigerant type | R507 |
| Operating vacuum range | 30Pa-133Pa |
| Shelf temperature range | Normal temperature to 100°C |
| Heating method | Electric heating or Steam heating |
| Heating medium | Distilled water |
| Heating rate | 30°C to 100°C in <60 min |
| Defrosting method | Steam defrosting or Water defrosting |
| Defrosting time | <60min |
| Condenser type | Internal, Rear-mounted |
| Drying chamber material | SUS304 Stainless steel |
| Drying chamber shape | Cylindrical, Single door |
| Installation type | Modular design |
| Freezer storage | Included |
| Dimensions | |
| Chamber footprint | 21.5m(L)*2.9m(W)*3.8m(H) |
| Weight | 28T |
Freeze-Drying Process (Lyophilization Workflow)
1. Pre-Treatment
Peeling, cutting, or pulping (product-dependent).
Rapid freezing in a deep-freeze chamber.
2. Sublimation Drying
Ice sublimation under vacuum; vapor condensed via refrigeration, with heating for continuous drying.
Final moisture: ≤3% (optimal ≤1%).
3. Packaging
Sealed in dry rooms with moisture-proof materials.
Key Parameters
| Metric | Description |
|---|---|
| Standard Loading | 10 kg/m² or 10 L/m² (reduce for porous products like herbs). |
| Yield Formula | Dry weight ≈ Solid content+Solid content × (1±3%). |
| Shelf Life | Lower moisture = Longer preservation. |
| Cost Drivers | Raw material + Energy + Yield rate. |
Critical Time Factors
Equipment: Refrigeration/heating efficiency.
Loading Density: Higher load → Longer time.
Material Properties:
High initial moisture → Longer time.
Strong water retention → Longer time.
Process Settings:
Higher heat → Faster drying.
Larger particle size → Longer time.
Other: Vacuum stability, condenser performance.
Summary: “Controlled Dehydration” / “Moisture Removal”
Freeze-Drying Energy Consumption Overview
Capacity Range
Single unit: 50 kg – 5 tons/day
Multi-unit parallel: 10 – 100 tons/day
Core Features: High-efficiency radiative heat transfer, premium configuration, suitable for food, biotechnology, pharmaceuticals, pet food, and more.
Freeze-Drying Process Workflow
Pre-Treatment Stage
Peeling, cutting, or pulping (product-dependent)
Pre-treated products must be frozen in a rapid-freezing chamber.
Sublimation Drying Stage
Ice sublimation under vacuum, using refrigeration to condense vapor and heating to drive continuous sublimation.
Final moisture content: ≤3% (optimal ≤1%).
Packaging Stage
Sealed in dry rooms with moisture-proof packaging materials.
Input/Output Parameters
| Key Metrics | Description |
|---|---|
| Standard Loading | 10 kg/m² or 10 L/m² (reduce for hollow/sponge-like products, e.g., herbs). |
| Yield Formula | Dry weight ≈ Solid content+Solid content × (1±3%) |
| Shelf Life | Lower moisture = Longer preservation |
| Cost Drivers | Raw material cost + Energy consumption + Yield rate |
Critical Factors Affecting Freeze-Drying Time
Equipment Capability: Refrigeration/heating efficiency.
Loading Density: Higher load → Longer time.
Material Properties:
Higher initial moisture → Longer time.
Strong cellular water retention → Longer time.
Process Parameters:
Higher heating temperature → Shorter time.
Larger pre-treated particle size → Longer time.
Other Variables: Vacuum stability, condenser efficiency, etc.
FD Series Freeze-Drying Parameters (FD-2400 Example)
| Product | Moisture Content | Solid Content | Shape Requirement | Size Requirement | Loading Capacity | Batch Time | Power Consumption (I) | Power Usage (II) |
|---|---|---|---|---|---|---|---|---|
| Milk | 87% | 13% | None | None | 10 kg/m² | 16 hours | 1.96 kWh/kg | 1.35 kWh/kg |
| Coconut | 95% | 5% | None | None | 10 kg/m² | 16 hours | 1.96 kWh/kg | 1.35 kWh/kg |
| Passion Fruit | 73% | 27% | None | None | 10 kg/m² | 16 hours | 1.96 kWh/kg | 1.35 kWh/kg |
| Rose | 85% | 15% | None | None | 10 kg/m² | 16 hours | 1.96 kWh/kg | 1.35 kWh/kg |
| Meal | 71% | 29% | None | None | 10 kg/m² | 14 hours | 1.71 kWh/kg | 1.18 kWh/kg |
| Noodles | 73% | 27% | None | None | 10 kg/m² | 14 hours | 1.71 kWh/kg | 1.18 kWh/kg |
| Avocado | 73% | 27% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.52 kWh/kg |
| Sacha | 86% | 14% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.52 kWh/kg |
| Dragon Fruit | 87% | 13% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.52 kWh/kg |
| Jackfruit | 73% | 27% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.52 kWh/kg |
| Rambutan | 82% | 18% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.52 kWh/kg |
| Mangosteen | 81% | 19% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.52 kWh/kg |
| Mango | 83% | 17% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.52 kWh/kg |
| Pineapple | 86% | 14% | Sliced | <10 mm | 10 kg/m² | 20.5 hours | 2.51 kWh/kg | 1.73 kWh/kg |
| Kiwi | 84% | 16% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.52 kWh/kg |
| Watermelon | 92% | 8% | Sliced | <10 mm | 10 kg/m² | 20 hours | 2.44 kWh/kg | 1.68 kWh/kg |
| Banana | 75% | 25% | Sliced | <10 mm | 10 kg/m² | 16 hours | 1.96 kWh/kg | 1.35 kWh/kg |
| Papaya | 89% | 11% | Sliced | <10 mm | 10 kg/m² | 19.5 hours | 2.38 kWh/kg | 1.64 kWh/kg |
| Coconut m. | 68% | 32% | Sliced | <10 mm | 10 kg/m² | 20 hours | 2.51 kWh/kg | 1.68 kWh/kg |
| Durian | 65% | 35% | Sliced | <10 mm | 10 kg/m² | 16 hours | 1.96 kWh/kg | 1.35 kWh/kg |
| Strawberry | 91% | 9% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.73 kWh/kg |
| Blueberry | 87% | 13% | None | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.89 kWh/kg |
| Raspberry | 85% | 15% | None | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.77 kWh/kg |
| Apple | 84% | 16% | Sliced | <10 mm | 10 kg/m² | 20.5 hours | 2.51 kWh/kg | 1.73 kWh/kg |
| Lemon | 88% | 12% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.52 kWh/kg |
| Apricot | 86% | 14% | Sliced | <10 mm | 10 kg/m² | 19 hours | 2.32 kWh/kg | 1.60 kWh/kg |
| Marula | 86% | 14% | None | <10 mm | 10 kg/m² | 20.5 hours | 2.51 kWh/kg | 1.73 kWh/kg |
| Herbs | 78% | 22% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.52 kWh/kg |
| Tomato | 94% | 6% | Sliced | <10 mm | 10 kg/m² | 19 hours | 2.32 kWh/kg | 1.60 kWh/kg |
| Spinach | 91% | 9% | Sliced | <10 mm | 10 kg/m² | 16 hours | 1.96 kWh/kg | 1.35 kWh/kg |
| Sweet Corn | 76% | 24% | None | None | 10 kg/m² | 17 hours | 2.08 kWh/kg | 1.43 kWh/kg |
| Carrot | 88% | 12% | Sliced | <10 mm | 10 kg/m² | 17 hours | 2.08 kWh/kg | 1.43 kWh/kg |
| Mushroom | 92% | 8% | Sliced | <10 mm | 10 kg/m² | 16 hours | 1.96 kWh/kg | 1.35 kWh/kg |
| Aloe Vera | 99% | 1% | Sliced | <10 mm | 10 kg/m² | 16 hours | 1.96 kWh/kg | 1.35 kWh/kg |
| Potato | 75% | 25% | Sliced | <10 mm | 10 kg/m² | 18 hours | 2.20 kWh/kg | 1.52 kWh/kg |
Notes
Loading Capacity: Standard 10 kg/m² applies to most products except lightweight porous materials (e.g., herbs, flowers).
Custom Solutions: For other models (e.g., FD-2400) or custom configurations, contact us for detailed specifications.
Energy Optimization Strategies
1. Equipment-Level Improvements
Radiative Heating: Reduces energy waste by 15–20% compared to conductive heating.
Variable-Speed Compressors: Adjust cooling power dynamically, saving 8–12% energy.
2. Process Adjustments
Pre-Treatment Optimization:
Slicing to <10 mm cuts drying time by 10–25% (e.g., carrots: 17h vs. 22h for whole).
Blanching porous materials (e.g., herbs) improves sublimation efficiency.
Load Management:
Avoid overloading beyond 10 kg/m² for dense products.
Reduce to 5–8 kg/m² for lightweight items (e.g., rose petals).
3. Operational Scheduling
Off-Peak Energy Utilization: Run high-load batches during low-tariff periods.
Batch Sequencing: Group products with similar moisture levels to minimize system recalibration.
Manufacturing & Shipping Specifications
1. Packaging Standards
Export Packaging:
Solid wood crates (ISPM 15 compliant)
Shock-absorbent cushioning materials
Containerization:
FCL (Full Container Load) options: 20’/40′ standard or high-cube
LCL (Less than Container Load) consolidation available
2. Shipping Terms (Incoterms® 2020):
| Term | Risk Transfer Point | Recommended For |
|---|---|---|
| EXW | Buyer’s collection at factory | Experienced importers |
| FOB | On board vessel at port | Most common option |
| CFR* | Destination port | Budget-conscious buyers |
| CIF | Destination port (with insurance) | First-time importers |
| DAP | Customer’s premises | Door-to-door service |
*Note: “CNF” is non-standard – replaced with CFR (Cost and Freight)
Production & Delivery Schedule
FD Series Timeline
| Inventory Status | Manufacturing Lead Time | Ocean Transit Time (Days) |
|---|---|---|
| In Stock | 10 working days | 10-25 (Asia) / 25-45 (Global) |
| Made-to-Order | 45-60 working days | +5 days for complex configurations |
Key Regions:
Short Haul: Southeast Asia, Middle East (10-25 days)
Long Haul:
Americas: 30-45 days
Europe: 25-35 days
Africa: 35-50 days (port dependent)
Value-Added Services
Customs Clearance Package:
Pre-shipment commercial documents
HS code classification assistance
Special Requirements:
-20°C reefer containers for sensitive materials
Hazardous material certification (if applicable)
Pro Tips for Buyers
For time-sensitive projects:
Choose EXW + air freight (3-5 business days)
Opt for DAP terms for hassle-free delivery
Cost-saving option:
CFR with buyer’s own insurance (saves 0.3-0.5%)
Installation
Our freeze dryers have been installed for clients in over 60 countries, including China, the USA, Canada, Australia, New Zealand, the UK, Germany, Italy, Spain, Greece, Finland, Denmark, Sweden, Norway, Iceland, the Netherlands, Poland, Austria, Slovenia, Romania, Russia, Estonia, Serbia, Latvia, Croatia, Lebanon, Saudi Arabia, Bahrain, Israel, Egypt, Turkey, India, Uzbekistan, Turkmenistan, Tajikistan, Mongolia, Thailand, Singapore, Malaysia, Indonesia, Vietnam, the Philippines, Myanmar, Tonga, Mexico, Ecuador, Nicaragua, Bolivia, Chile, Costa Rica, Colombia, South Africa, Kenya, Uganda, Angola, Malawi, Peru, Guatemala, Argentina, Paraguay, Tobago, and more.
No matter where you are located, we can supply you—even if you have no import/export experience.
Freeze Dryer Types & Installation Requirements
1. Home & Small Commercial Series (“All-in-One” Units)
Design: Integrated systems with pre-assembled components (refrigeration, vacuum, heating, and controls) in a single frame.
Installation: Fully wired and piped at the factory—no on-site assembly required.
Power Supply:
Mostly single-phase (limited to small/medium capacity due to power constraints).
Options: 220V, 50/60Hz (200-240V) or 115V, 60Hz (110-120V).
2. Industrial Series
Design: Tested at our factory with disconnected piping for shipping. Requires professional installation, especially for models with overhead monorails or floor-mounted dual rails.
Power Supply: Three-phase, adaptable to 200V–480V, 50/60Hz (customizable).
Support & Planning
China-Based Technical Team: Our support center has extensive experience installing medium/large systems.
Pre-Installation Planning: For optimal placement, provide your facility layout or request CAD drawings from us.
Global Compliance: We ensure equipment meets local electrical and safety standards.
Note: Industrial units may require additional site preparation (e.g., reinforced flooring, ventilation). Contact us for tailored guidance.
After-Sales Policy
All Product Series: The standard warranty period is 24 months for the entire unit
Transportation Compliance:
According to international shipping regulations, mechanical equipment must not contain batteries, hazardous chemicals, oils, refrigerants, or other liquids.
Warranty Coverage:
Havion is responsible for defects in materials or workmanship under normal use and proper maintenance during the warranty period. The user assumes liability for :
Proper installation, wiring, and piping connections per specifications.
Correct operation and maintenance as per the user manual:
Ensure the chamber is free of water before starting the freeze dryer.
For oil-lubricated vacuum pumps, verify adequate clean vacuum pump oil (uncontaminated by water/steam).
Operation in a clean, well-ventilated area (1°C–35°C).
If water-cooled: Use clean water at 15°C–30°C.
Use of high-altitude configurations when applicable.
Damage during transport (EXW/FOB terms), storage, or installation.
Complete drying of products before packaging.
Use of airtight packaging to prevent moisture/air ingress.
Enzyme deactivation prior to freeze-drying (for enzymatic products).
Exclusion: Havion disclaims liability for end-product quality or packaging.
User responsibility for personal injury or financial losses regardless of cause.
Service Support:
Havion maintains a dedicated after-sales team with standardized protocols:
Service hours and personnel allocation.
Issue diagnosis and escalation.
Request for evidence (photos/videos/descriptions).
Response via WhatsApp, WeChat, or email.
Solution proposal.
Free replacement of defective parts under warranty.